New Technology

Infinity Machine & Engineering Corp. is proud to release the newest addition to its line of servo diverters, the Pivoting Servo Merge.

Specifically designed for facial tissue converting lines, the PSM diverter merges two layers of product into one layer, or one layer of product into two, ensuring a balanced, precise output for production.

The PSM features fully automatic guardrails, ensuring changeovers between flat tissue packs and cube tissue packs are simple and quick.

Another aspect of the PSM that puts customer convenience at the forefront is the machine’s ability to operate with its own individual PLC, or to be integrated with an existing PLC. Whatever a converting line requires, the PSM can be incorporated with ease.

Infinity’s newest diverter also features electronic gearing, allowing the operator to have complete control over the gap size between packs, and in turn, control over product orientation. With the PSM, product is merged, distributed, and controlled all in one compact space.

The PSM diverter from Infinity is the perfect distributor to make facial tissue lines faster, smarter, and more versatile.

Since our inception in 2003, Infinity Machine and Engineering Corp. has been committed to reshaping the Tissue packaging industry. With a focus on superior build quality, and devoted customer service, Infinity has become a trusted name in packaging machinery throughout the world. We have been privileged to install our machinery in over 20 countries across every continent except Antarctica. With our eye on the global community we serve, Infinity is proud to announce the release of our Optic M1 Bundler, designed from the ground up with the needs of the international market in mind.

The Optic M1 Bundler can produce a wide range of bundle configurations and reach speeds of over 20 bundles per minute, giving it the versatility and speed to disrupt the tissue bundler market. Other key advantages of the Optic M1 are its small footprint, robust steel frame, auto splice poly unwind, active vacuum lance, quick change knife and modular capability.

At the Infeed of the machine, the Optic M1 features an integrated two-stage choke belt diverter, with hand wheel adjustment for pack width. The Optic also features the same Infeed as our Infinity casepackers, creating the added benefit of common parts and common machine knowledge for maintenance technicians. Also, the only wear part on the infeed of the machine are the infeed belts, further reducing machine maintenance.

The Optic M1 features Flight Bars that are synchronized with the indexer, enabling maximum take over speed. The additional flight bar on the Optic M1 is the perfect tool for stacked, “core up” roll configurations. However, to allow for maximum versatility, the second flight bar can be removed and an upender can be swapped in. The upender enables the machine to bundle rolls stacked on ends, so that the Optic M1 can bundle a vast array of configurations between the two roll stack orientations. Furthermore, both the second flight bar and the upender units are on casters allowing for quick and easy swaps between the two. 

The Unwind of the Optic M1 is servo driven to ensure easy poly position adjustment. Poly can also be wound from the front or back of the reel, simplifying the loading process. A Poly pullout cart is also featured on the Optic M1, simplifying the process of poly loading and unloading.

A ubiquitous feature on Infinity bundlers is our standard vacuum lance. On the seal jaw of the bundler, the vacuum lance sucks out excess air from the bundle, creating crisp, tight bundles every time. The Seal Jaw also offers a quick-change knife and seal jaw replacement, reducing machine down time.

Infinity engineers have prioritized reducing the time and cost of machine maintenance in the design of the Optic M1, resulting in a machine with very few wear parts and many automatic adjustment features. The only manual lubrication axes are the top/bottom seal jaw, cassette width adjustment and the cassette raise/lower, all bearing are lubed for life. The only wear parts of the machine are the indexer belts, Cassette/Flight bar timing belts and seal wire. The Optic M1 also features only one valve bank with ethernet feedback, and only three manual adjustments. Most adjustments on the Optic are done automatically by utilizing adjustment motors. Celling height, exit guides and cassette backstop are all adjusted automatically.

A defining feature of the Optic M1, that truly sets it apart from other bundlers on the market is its modular capability. Since 2005, Infinity has manufactured bundlers with its industry original Infusion modular system. Designed to overcome the limitations of fixed linear machines, the Infusion modular system allows for different machine units, such as a bundler, bagger or casepacker to be attached to a common infeed module via fixed docking stations. This process can be completed in a half hour and gives our customers the ability to reduce their capital investment and more efficiently utilize floor space.

Accessibility was at the forefront of our engineer’s minds while designing the Optic M1. The pusher on the machine is on a vertical adjustment, which keeps the working height of the machine low, while also increasing the number of pack configurations the machine is capable of. The vertical adjustment also allows for a simplified change to a casepacker module if desired. The modules on the machine feature a French door design, which increases ease of access to machine components. And the discharge of the Optic M1 features a tip down exit gate, improving worker mobility around the machine.

Featuring a more accessible design, versatile performance, and Infinity’s signature robust steel framing, the optic M1 poly bundler is our most advanced poly bundler yet. Look no further because the future of packaging is staring you in the face.

With around-the-clock automated operation quickly becoming the global norm in production lines, the negative effects of unscheduled machine downtime become increasingly more pronounced.

High-quality machinery is no longer enough, production lines need reliable customer service and quick turnarounds. This is why Infinity Machine & Engineering’s technical services are designed not just to resolve unplanned maintenance issues but eliminate them entirely.

Infinity prides itself on offering a range of preventative maintenance plans to keep machines and the companies that own them at optimal performance. A fixture of these plans is onsite machine audits performed quarterly, semiannually, or annually. These audits include a thorough inspection of all machines, documented service reports with recommendations after each visit, and additional machine training after the audit’s completion.

However, Infinity’s preventative maintenance begins before the machine leaves the facility. Every machine built by Infinity is put through a rigorous factory acceptance test, testing the customer’s exact specifications, and often running the customer’s actual product. This process ensures the machine is ready for installation and operation as soon as it is delivered. Furthermore, Infinity’s staff boasts a combined 65 years of packaging machinery installation experience, ensuring machine installation time is reduced to a minimum.

Another customer-focused technical service Infinity offers is operator and maintenance technician training. Technician training can be customized based on customer needs, including mechanical training on the customer’s existing Infinity
equipment, and electrical and E&I training. Offerings for Mechanical training include mechanical prints, parts search, rebuilding of assemblies, maintenance inspections, and lubrication routes. Electrical training covers electrical prints, parts search, PLC troubleshooting, replacement parts, and inspections.

To accommodate the round-the-clock production schedule of our customers, Infinity provides 24/7 on-call customer service. Field services techs can be at a customer’s mill within 24-36 hours after a call. Furthermore, Infinity does not charge extra for weekend work from their field service techs, whereas other
companies often charge double time on Sundays.

Another facet of Infinity’s technical services is an extensive spare part inventory. Between their Bologna and Green Bay facilities, Infinity has 20,000 spare parts on hand. There is also a dedicated expedited shipper for emergency situations so
crucial parts can be ordered at a moment’s notice.

Infinity takes consumer convenience in spare part offerings to the next level with predictive maintenance part kits. Through engineering, parts research, and mechanical knowledge of equipment, these kits are designed to maintain full runnability without unplanned downtime. Infinity’s predictive maintenance part kits are customized with common wear parts for all Infinity machine models. These kits also include a parts breakdown list, mechanical prints, and a standard procedure manual to assure the work is done to OEM spec. These give technicians the proper paperwork and parts to ensure the job will be completed properly and in a timely manner.

Infinity was created with a simple vision, to serve the customer, and the technical services offered by Infinity embody that vision. Machine audits that identify issues before they happen, a dedicated 24/7 customer support team, and an extensive spare part inventory all contribute to making this vision reality. When you buy Infinity, you buy peace of mind.

While not as conventional as poly bundles, poly bags have unique benefits and applications for tissue product packaging. While bundles are suitable for rolled product, folded product like napkins are too unstable and need to be packaged in poly bags. However, Poly bags are not only for folded products, they are also often used on industrial rolls as the bag end seals are easy to open and are better looking than bundle seals. While poly bags are versatile, the packaging machines that utilize them are not. Most poly baggers on the market today have a long, belted wicket in order to move poly bags to the machine loader. These wickets jut out from the side of the machine and are often 10 feet (3 meters) long. Because of the wicket’s large size and awkward placement, these machines take up a large amount of floor space and can greatly reduce the accessibility of a facility. In addition to this, the traditional belted wicket system has a limited capacity of bags that can be loaded at a time, reducing bagging efficiency.

However, Infinity Machine & Engineering Corp. has retooled their poly bagger to eliminate these major drawbacks. Infinity has developed a multi-shelf wicket system for their G10 and G20 poly baggers that eliminates nine feet of wicket length and simultaneously increases poly bag capacity. The new multi-shelf wicket system features seven shelves that can each be filled up to two inches high with poly bags. When one shelf is empty, the machine automatically retracts the shelf and replaces it with a full one. The switch cycle for the Infinity multi-shelf wicket system is also comparable to that of traditional belted wickets, as shelves are swapped and back in production in 15 seconds. Empty retracted shelfs are annunciated by an illuminated signal and can be restocked with bags safely and efficiently while the machine is in operation.

The compact design of the multi-shelf system eliminates a roughly three feet by nine feet section of machine, dramatically decreasing the amount of space needed to accommodate a poly bagger. The trays on Infinity’s new wicket system are also length adjustable, allowing the machine to run shorter poly bags at higher speeds. While Infinity has radically improved the design of their poly bagger, the new multi-shelf wicket system is still compatible with Infinity’s signature Infusion 3 in 1 modular system. The new more efficient poly bagging module can be seamlessly swapped in and out of a common infeed with casepacking and bundling modules, creating the pinnacle of packaging diversity. Infinity’s latest innovation in tissue packaging machinery has finally enabled poly baggers to be as versatile as the packing they support. To learn more about Infinity’s new multi-shelf wicket system, schedule a meeting with the Infinity sales team today!

Growing Spanish tissue manufacturer, Manipulados Lisma, recently purchased three machines from Infinity Italia for its facility in Toledo, Spain.

The purchase breaks new ground for Infinity, as Lisma’s order includes the first VISION G3 multipack wrapper to be installed in the European Union, and the first Infinity Infusion modular system with an i18 bundler and C15 casepacker to be installed in the EU.

Infinity has long been a global leader in automated tissue paper packaging, and Lisma’s investment expands Infinity’s already growing influence in the European market.

Infinity prides itself on manufacturing machinery that is operator-friendly and capable of quick changeovers, two factors that are key to Lisma’s production line. The Infinity machines also have some of the smallest footprints on the market, allowing Lisma to more efficiently utilize space in their facility.

The VISION G3 multipack wrapper is the newest machine release from Infinity, and it features a multitude of new innovations. The machine can produce poly wrapped, paper wrapper, paper tucked, and facial tissue packs, giving Lisma ultimate versatility in production formats. The VISION G3 also features a unique telescoping poly unwind (patent pending), which allows for faster production and better pack quality.

Lisma selected an Infinity i18 Bundler for their line because it is capable of producing large, “European” style bundles for B2B commerce. The i18 will also enable Lisma to run a diverse range of products, as the bundler can run tissue rolls, tissue packs, individual bathroom towels, individual household towels, boxed products, diapers, and industrial rolls.

Infinity’s C15 casepacker has long been a fixture of the tissue products packaging industry, boasting low maintenance and high performance all within a small footprint. Lisma will be able to complete product changeovers on the C15 in as little as 20 minutes, ensuring that they will have maximum overall equipment effectiveness.

While the i18 and C15 are impressive machines in their own right, their compatibility with Infinity’s Infusion Modular system put them in a class above the rest. Developed by Infinity engineers to increase efficiency in a reduced footprint to that of similar linear machines, the 3 in 1 Infusion Modular system incorporates fixed docking stations to create increased packaging flexibility. Bundler, casepacker, and even bagger modules can be attached and detached from a common infeed module, allowing for three different machine combinations in one.

For more than 35 years, Lisma has been a family-owned and operated company, committed to continuous improvement. Lisma has risen to prominence in the European Tissue industry, as it successfully opened in new international markets. Lisma’s purchase of Infinity machinery ensures that they will have the equipment to continue their expansion for many years to come.